China and Cutting Costs

Sourcing from China raises a prevalent concern regarding quality control. Many importers operate under the impression that choosing to source from China means making compromises on both costs and quality. However, this doesn’t have to be the case if proper procedures are established, even though implementing these can be quite labor-intensive. A common mindset among importers is the assumption that manufacturers inherently know what they’re doing, often leaving quality assurance to chance.

Recently, I encountered a thought-provoking article by British writer James Palmer, who discusses a significant challenge in the arena of China sourcing. His piece, titled “Chabuduo: Close Enough…” highlights a troubling mindset that many importers encounter while navigating their sourcing programs.

What is Chabuduo?

Chabuduo translates to “close enough” and embodies a philosophy that complicates supply chains in China and impacts U.S. businesses. For instance, if a factory’s gate doesn’t lock properly, they might secure it with wire instead of fixing it. If you order brown stuffed teddy bears, you might receive red ones instead—after all, it’s “close enough,” right? The assumption is that a low price justifies these compromises, but ignoring this issue isn’t feasible for serious importers aiming for sustainable business practices.

Importers face the reality that a single poor-quality shipment can jeopardize their operations. The anxiety over quality control can lead to sleepless nights, with concerns about whether the next shipment will meet expectations. This worry can become self-fulfilling; if a factory perceives a lack of attention to detail from the buyer, they may reciprocate with lesser quality output, perpetuating a damaging cycle.

Addressing Quality Control in China

To break this cycle, it’s crucial to focus on solutions rather than worries. Importers need to prioritize quality alongside cost. Avoiding the pitfalls associated with Chabuduo—a culturally accepted standard—requires diligence to ensure that products meet high standards. Rather than accepting “close enough,” importers should maintain a mindset of “Can I achieve better?”

The appeal of sourcing from China stems from the potential to enhance products and manufacture them efficiently. While the Chabuduo philosophy exists to an extent, for China to retain its status as “The World’s Factory,” it cannot be the norm.

Our clients, surprisingly, rarely encounter problems with quality control. The secret lies in their meticulous approach: they thoroughly vet factories, meticulously detail specifications, and conduct regular inspections—every time. The instances of Chabuduo often arise when accountability systems and procedures themselves are lax. Conversely, rigorous attention to detail leads to superior quality. A notable example is Foxconn, the manufacturer behind the iPhone, demonstrating how adherence to strict processes results in exceptional quality.

We have found that an effective sourcing program in China stems from robust procedures and an uncompromising stance against accepting “good enough.” As Jim Collins, author of Good to Great, aptly put it, “Greatness is not a function of circumstance, but a matter of conscious choice.”